polymers
Technical Activities 1998

POLYMER CHARACTERIZATION PROGRAM

The Polymer Characterization Program provides measurement methods, data and standard reference materials needed by U.S. industry, research laboratories, and other federal agencies to characterize polymers for processibility, rheological and mechanical properties, and performance. Molecular mass and its distribution have significant effects on the processibility of polymers through dramatic effects on their rheological properties. Mechanical properties and performance are significantly affected by the solid state structure formed during processing. Importantly, unlike many other common engineering materials, polymers exhibit mechanical properties that exhibit time dependent viscoelastic and aging behaviors, even at low temperatures. As a result, the focus of the program is on techniques that measure molecular mass and its distribution, solid state structure, mechanical properties, and rheological behavior of polymeric materials.

Primary methods employed for molecular mass characterization are dilute solution light scattering and osmometry. Chromatographic techniques, which require calibration by standards of known molecular mass, provide information on molecular mass distribution. Recent activities exploit advances in mass spectrometry using matrix assisted laser desorption ionization (MALDI) to develop the method as a primary tool for the determination of the molecular masses of synthetic polymers. Solid state structure of polymers is elucidated using small and wide angle x-ray scattering, atomic force microscopy, electron microscopy, as well as spectroscopic methods such as solid state nuclear magnetic resonance (NMR) and infrared spectroscopy.

Complete characterization of the time-dependent viscoelastic and aging behaviors of polymers requires large amounts of testing. For this reason, methods are developed that reduce the number of tests required to describe the nonlinear thermo-viscoelastic properties of polymers. The approach applies the frameworks of solid and fluid continuum mechanics to interrelate mechanical responses under different geometries of deformation and in varied deformation histories. Phenomenological models and underlying physical theories are tested using the NIST torsional dilatometer, conventional rotational rheometry, and servo-hydraulic mechanical testing machines.

The polymer industry and standards organizations assist in the identification of current needs for standard reference materials. Based on these needs, research on characterization methods and measurements are conducted leading to the certification of standard reference materials. Molecular standards are used primarily for calibration of gel permeation chromatographs, the principal method employed by industry for assessing molecular mass and molecular mass distributions. Melt flow standards are used in the calibration of instruments used to determine processing conditions for thermoplastics. Rheological standards are developed for secondary calibrations of rheological instruments in industry and academia.

Significant Accomplishments

Standard Reference Materials

Charles Guttman, William Blair, Bruno Fanconi and John Maurey

Objective
The objective is to provide the U.S. polymer industry with standards for calibration of instruments used in the control of the synthesis and processing of polymers. Principal polymer standards are certified for molecular mass and melt flow rate; the former are used to calibrate gel permeation chromatographs and the latter to calibrate melt flow indexers.

Technical Description
New Polyethylene Molecular Mass Standards
Polyethylene is the dominant commercial polymer in the United States and worldwide markets. High temperature (150 °C) Size Exclusion Chromatography (SEC), although a relative method requiring calibration, is the most commonly used method to establish the molecular mass of these polymers. Yet, few SEC calibration standards are available on the market for the calibration of high temperature SEC. Molecular mass fractions with Mw/Mn of less than 1.2 are the most useful materials for calibrating SEC. The NIST polyethylene standard reference materials are the only available narrow fractions of polyethylene. These SRM's will soon be out of stock.

The lack of commercial standards arises out of the difficulties obtaining sharp molecular mass fractions of polyethylenes and in measuring absolute molecular masses by light scattering or osmometry at temperatures as high as 150 °C.

The original fractionation of a broad distribution polyethylene that provided the fractions previously certified also yielded other fractions including ones with molecular masses around (5,000, 75,000 and 160,000) g/mole in sufficient quantity to produce three additional narrow fraction polyethylene SRM's.

These new materials along with current SRM 1482 and 1483 would provide a set of polyethylene fractions covering the molecular masss range from 5,000 g/mol to 160,000 g/mol. This will provide the polymer industry with an adequate set of molecular mass calibrants for polyethylene. This work is supported by the Standard Reference Materials Program (SRMP) at NIST.

Planned Outcomes
The three new polyethylene standards, together with existing standards will improve calibration of size exclusion chromatographs by providing the polymer industry with molecular mass standards covering the range 5,000 g/mol to 160,000 g/mol.

Accomplishments
New Polyethylene Molecular Mass Standards: SRM 2885, the lowest polyethylene molecular mass standard, and SRM 2886, the middle polyethylene molecular mass standard, have been blended and bottled by SRMP. The bottled materials have been evaluated for homogeneity. No bottle-to-bottle variation was found. A glass rod was calibrated against benzene at room temperature and then used to obtain the Vv , the absolute scattering intensity, of 1,4 trichlorobenzene at 130 °C. As a check on the alignment and the calibration, the Mw of SRM 1483 was measured and found to be 33.4 ku in close agreement with the certificate value. Calibration measurements have commenced on SRM 2886.

Mass Spectrometry of Polymers

Charles Guttman, William Blair, William Wallace and Bruno Fanconi

Objective
The objective is to improve reliability of calibration standards for size exclusion chromatography (SEC), widely used by the polymer industry for characterizing the molecular mass distribution (MMD) and the moments of the MMD of synthetic polymers. Mass spectrometry (MS) is developed as a reliable method to measure the MMD and the moments of the MMD of polymers that will become the next generation calibration materials for SEC.

Technical Description
Recent advances in Matrix Assisted Laser Desorption Ionization (MALDI) Time of Flight (TOF) Mass Spectroscopy (MS) allow determination of the mass spectrum of whole undegraded polymer molecules with molecular masses up to 300,000 g/mol. As part of an effort to explore the usefulness of this technique for the production of molecular mass SRM's , research was initiated to determine the limits of applicability for the measurement of the absolute molecular mass of a polymer molecule. Research in FY 98 were focused on the following three activities.

i. Sample Preparation Methods: Development of sample preparation techniques that yield consistent repeatable signals in the MS was undertaken to improve on the conventional random crystallization of a matrix and polymer sample on a MALDI target that produces an inhomogeneous surface and large fluctuations in polymer signal intensity. For SRM certification of polymer properties, valid statistical sampling of a target surface does not permit searching for regions that produce the most intense polymer signals. Statistically random sampling must be used. New sample preparation techniques are investigated in an effort to produce a homogenous sample surface with a uniform signal intensity.

ii. Data Analysis methodology: Methodology is developed to analyze the mass spectral data of synthetic polymers in collaboration with staff in the NIST Statistical Engineering Division. Other absolute methods (light scattering or membrane osmometry) yield only one moment of the molecular mass distribution (MMD) of synthetic polymers. To obtain the MMD from the SEC is fraught with broadening problems and interpretation problems. MALDI-TOF-MS of the whole synthetic polymer can, in principle, yield the overall MMD in which (in the best case) at least 20 different n-mer peaks can be analyzed. In addition, autocorrelation function analysis was applied to mass spectra to resolve polymer architecture and copolymer composition in some samples.

iii. Molecular Structure of Polysilsequioxanes: Polysilsesquioxanes have silicon coordinated with three bridging oxygen atoms in the form of [RSiO3/2] and as a result are generally complex three-dimensional structures. The typically highly-branched silsesquioxane reacts with itself to form intramolecular, closed topographic loops. Specifically, two -SiOH groups within the molecule may react to eliminate water (mass of 18 u) and form a new Si-O-Si bridge. The number of -Si-O-Si- bridges has a profound effect of the solubility and rheology of the polymer. Counting the number of closed loops in the molecule (or, conversely, determining the number of -SiOH groups) is not possible by techniques other than high-resolution time-of-flight mass spectrometry.

iv. Polymer Fragmentation: Under MALDI TOF MS, some polymers will fragment, breakup as a result of the MALDI process. Fragmentation results in a degradation of the signal of the MS and thus possibly an incorrect MMD. Fragmentation of a polyethylene glycol was investigated by post source decay to understand how this fragmentation may affect the measured MMD.

External Collaborations
A collaboration with S. Samal of Revenshaw College, Cuttack, India , seeks to develop matrix materials that are compatible with synthetic polymers.
In collaboration with Professor J. Girard at American University methodology is developed to compare SEC and MALDI-TOF-MS.
In collaboration with Paul Kowalski of Bruker Instruments fragmentation processes that occur in MALDI-TOF- MS are investigated.

Accomplishments

Outputs

Publications
C.M. Guttman, W.R. Blair, and P.O. Danis, Comparison of Molecular Weight Moments from MALDI-TOF-MS with other Absolute Methods on Standard Reference Polymer, Conference Proceedings at ANTEC '98, Atlanta, GA, April 1998, p. 2109.

W.E. Wallace, C.M. Guttman and J.M. Antonucci, MALDI-TOF Mass Spectrometry of Polysilsesquioxanes, Proceedings of the 46th Annual Conference On Mass Spectrometry and Allied Topics, 1998, p. 1076.

W.E. Wallace, C.M. Guttman and J.M. Antonucci, Molecular Structure of Silsesquioxanes Determined by Matrix-Assisted Laser Desorption/Ionization Time-of-Flight Mass Spectrometry, Journal of the American Society for Mass Spectrometry, submitted.

W.R. Blair, C.M. Guttman and W.E. Wallace, Comparison Investigation of Chemical and Mechanical Modifications of MALDI Sample Preparation techniques for Synthetic Polymers, Proceedings of the 46th ASMS Conference on Mass Spectrometry and Allied Topics, 1998, p. 1059.

P. Kowalski , W.E. Wallace, and C.M. Guttman, PSD analysis of Polymers by MALDI TOF MS, Proceeding of the 46th ASMS Conference on Mass Spectrometry and Allied Topics, 1998, p. 1060.

Presentations
C.M. Guttman, W.R. Blair, and P.O. Danis, Comparison of Moments from MALDI-TOF-MS with other Absolute Methods on a Standard Reference Polymer, ANTEC ?98, Atlanta, GA, April, 1998.

C.M. Guttman, W.E. Wallace, and W.R. Blair, Statistical Analysis of Polymer Molecular Weight Distribution and its Moments from MALDI TOF MS , The 45th ASMS Conference on Mass Spectrometry and Allied Topics,Orlando, FL, June, 1998.

W.E. Wallace, C.M. Guttman, and J.M. Antonucci, MALDI-TOF Mass Spectrometry of Polysilsequioxanes, The 46th ASMS Conference on Mass Spectrometry and Allied Topics, Orlando, FL, June, 1998.

W.R. Blair, C.M. Guttman and W.E. Wallace, Comparison Investigation of Chemical and Mechanical Modifications of MALDI Sample Preparation techniques for Synthetic Polymers, The 46th ASMS Conference on Mass Spectrometry and Allied Topics, Orlando, FL, June, 1998.

P. Kowalski , W.E. Wallace, and C.M. Guttman, PSD analysis of Polymers by MALDI TOF MS, The 46th ASMS Conference on Mass Spectrometry and Allied Topics, Orlando, FL, June, 1998.

Characterization of Polymer Morphology by Microscopy Techniques

C. L. Jackson, G. Kim1
1 Stevens Institute of Technology

Objectives
The objectives are to use optical, electron and scanning force microscopy to study the morphology of polymeric materials and to investigate the potential of new microscopy techniques, such as cryo-TEM and TEM with image processing, to solve problems in polymer microscopy. Cryo-TEM, a relatively new technique in which polymers such as colloids, polymer micelles, gels and dendrimers in solvent are vitrified and imaged at low temperature, is especially useful because the native structure can be imaged without drying or staining.

Technical Description
The characterization of polymer morphology is important to better understand the relationship between structure and properties in many materials. Techniques used include transmission electron microscopy (TEM), scanning electron microscopy (SEM), optical and atomic force microscopy. The combination of microscopy techniques with other methods such as scattering, diffraction or spectroscopic measurements gives a more complete description of the structure of complex blends, composites or other multiphase materials. Many types of materials have been studied to date, including polymer blends, block copolymers, liquid crystalline polymers, dendrimers and organic-inorganic hybrid materials.

External Collaborations
Dr. Henri Chanzy of CERMAV and C NRS in Grenoble, France, morphology of dendrimers.
Dr. Frank Booy of the Laboratory of Structural Biology, NIAMS, NIH, Betheda, MD, morphology of dendrimers.
Dr. Kenncorwin Gardner, DuPont Company, Wilmington, DE, morphology of spider silk.
Dr. Jonathan Coddington, National Museum of Natural History, Smithsonian, Washington D. C., morphology of spider silk.
Professor Reimund Stadler, University of Bayreuth, Bayreuth, Germany, morphology of semi-crystalline block copolymers.
Dr. Donald Tomalia, Michigan Molecular Institute, Midland, MI, morphology of dendrimers.
Professor Matthew Libera, Stevens Institute of Technology, morphology of semi-crystalline block copolymers.

Accomplishments

Outputs

Publications
C. L. Jackson, H. D. Chanzy, F. P. Booy, B. Drake, D. A. Tomalia, B. J. Bauer and E. J. Amis, Visualization of Dendrimer Molecules by Transmission Electron Microscopy (TEM): Staining Methods and Cryo-TEM of Vitrified Solutions, Macromolecules, in press.

G. Kim, C. L. Jackson, F. V. Gyldenfeldt, V. Balsamo, M. Libera, R. Stadler and C. C. Han, Morphology Study of Polystyrene-Polybutadiene-Polycaprolactone (PS-b-PB-b-PCL) and Polybutadiene-Polycaprolactone (PB-b-PCL) and Polystyrene-Polycaprolactone (PS-b-PCL) Semicrystalline Block Copolymers, MSA Proc., 806 (1998).

B. J. Bauer, A. Topp, T. J. Prosa, D-W. Liu, C. L. Jackson and E. J. Amis, Small Angle Scattering Studies of Dendrimer Blends and Interpenetrating Polymer Networks, SPE ANTEC, 2065, (1998).

Presentations
B. J. Bauer, A. Topp, T. J. Prosa, D-W. Liu, C. L. Jackson and E. J. Amis, Small Angle Scattering Studies of Dendrimer Blends and Interpenetrating Polymer Networks, Society of Plastics Engineers, Atlanta, GA, April, 1998.

G. Kim et al., Morphologies of Semicrystalline Block Copolymers Based on Polycaprolactone (PCL) (poster) and N. Eidelman, C. Zimba and C. L. Jackson, Measuring and Mapping the Calcium in Calcified Bovine Pericardium Implants Retrieved from Rats by Scanning Transmission X-ray Microscopy (STXM), X-ray Microscopy Workshop, NIST, Gaithersburg, MD, May, 1998.

J. A. Coddington, H. Chanzy, C. L. Jackson, G. Raty, K. H. Gardner, Structure and Morphology of Major Ampullate Silk System From Recluse Spiders, University of Virginia, VA, June, 1998.

C. L. Jackson, H. D. Chanzy and F. P. Booy, Characterization of Polymer Micellar Suspensions and Dendrimer Solutions by Cryo-electron Microscopy (poster), Workshop on Properties and Applications of Dendritic Polymers, NIST, Gaithersburg, MD, July, 1998.

G. Kim, C. L. Jackson, F. V. Gyldenfeldt, V. Balsamo, M. Libera, R. Stadler and C. C. Han, Morphology Study of Polystyrene-Polybutadiene-Polycaprolactone (PS-b-PB-b-PCL) and Polybutadiene-Polycaprolactone (PB-b-PCL) and Polystyrene-Polycaprolactone (PS-b-PCL) Semicrystalline Block Copolymers, Microscopy Society of America, Atlanta, GA, July, 1998.

C. L. Jackson, Characterization of the Structure of Dendrimer Molecules by Transmission Electron Microscopy and Scattering Techniques, North Carolina State University, Materials Science and Engineering Department, Raleigh, NC, October, 1997.

Characterization of Polymers by Spectroscopic Techniques

David VanderHart, Bruno Fanconi and Hanqiao Feng1
1Chinese Academy of Sciences

Objectives
The objectives are to: i. develop and use Nuclear Magnetic Resonance (NMR) techniques for characterization of molecular and microstructural level features that control properties of polymers, ii. establish capability to employ rapid phase shifts, amplitude changes and frequency shifts within pulse sequences, iii. quantify two-pulse phase modulation techniques for improving resolution in strongly coupled spin systems, iv. develop solid state NMR characterization methods at 7.05 T, particularly for the morphological locating of defect structures in olefins synthesized by metallocene catalysts and v. develop a modest capability for solution-state microstructural characterization of polymers.

Technical Description
Various NMR phenomena and experimental approaches to solid-state characterization are employed; the most useful being:

Collaborations
Yi Feng, Goodyear Tire and Rubber Co., Akron, OH (ionomer blends)
Professor Robert Weiss of Univ. of Connecticut, Storrs, CT (ionomer blends)
Professor Norritsu Terashima of Nagoya, Japan (lignin synthesis)
Satish Kumar of Georgia Institute of Technology, Atlanta, Ga. (modified PBZT)
R. Alamo and L. Mandelkern of Florida State University, Tallahassee, FL (iPP's)
J.A. Randall of Exxon Research, Baytown, TX (iPP's)
E. Pérez of the Institute for Polymer Science in Madrid, Spain (iPP's, branched vinyl polymers and copolymers)
M. Pursch (working with Lane Sander),Analytical Chemistry Division, NIST (Silica gels with organic coatings for high pressure chromatography)

Planned Outcomes

Accomplishments

Outputs

Publications
D.L. VanderHart and G.C. Campbell Off-Resonance Proton Decoupling On-Resonance and Near Resonance: A Close Look at 13C CPMAS Linewidths in Solids for Rigid, Strongly-Coupled Carbons Under CW Proton Decoupling, Journal of Magnetic Resonance, in press.

E. Pérez, M.L. Cerrada and D.L. VanderHart, Rapid Determination of Comonomer Content, Crystallinity, and Long Spacing by Multiple Pulse Proton NMR in Ethylene-Vinyl-Alcohol Copolymers, J. Polym. Sci. B, Polym. Physics, 36, 2103, (1998).

X. Hu, S. Kumar, M.B. Polk and D.L. VanderHart, Tetramethylbiphenyl Substituted Poly(benzobisthiazole) 2. Synthesis and Characterization of Polymers, J. Polym. Sci. A, Polymer Chemistry, 36, 1407 (1998).

Presentations
D.L. VanderHart, Morphological Study of an Ionomer/poly(amide) Blend Using Proton Spin Diffusion, Federation of Analytical Chemistry and Spectroscopy Societies, Providence, RI, October 26, 1997.

D.L. VanderHart, Partitioning of Various Defects Within the Semicrystalline Morphology of Isotactic Poly(propylene), American Physical Society, Los Angeles, CA, March 17, 1998.

D.L. VanderHart, C13 NMR Study of the Inclusion of Stereo and Regio Defects in the Crystalline Region of Isotactic Poly(propylene), Rocky Mountain Conference on Analytical Chemistry, Denver, CO, July 26, 1998.

Structural Characterization of Polymers by Small Angle X-Ray Scattering

J.D. Barnes and T.J. Prosa1
1Kutztown University of Pennsylvania

Objectives
The objectives are: i. to maintain an up-to-date, state-of-the-art Small Angle X-ray Scattering (SAXS) Facility that incorporates improvements in analysis methods and instrumentation to expand the use of SAXS as a technique for characterizing materials and processes, and ii. to use the SAXS Facility as a user facility for outside industrial clients and to support research within the Polymers Division.

Technical Description
By maintaining a fully capable SAXS facility, Polymers Division researchers are able to perform in-house research relevant to ongoing programs as well as collaborative research with both industrial and academic scientists. The facility has a two-dimensional area detector capability and flexible sample handling for oblique incidence scattering, elevated temperature measurements, liquid samples, and uniaxial deformation. As a result, the NIST SAXS camera is an attractive research tool. Test and analysis capabilities are constantly upgraded and implemented as the need or opportunity arise. Projects using the facility are either external, with outside collaborators, or internal with NIST staff.

Internal NIST Research
Past work on matrix effects in semicrystalline polymers has been extended to studies of poly(4-methylpentene-1) (P4MP), polychlorotrifluorethylene, and a copolymer of tetrafluroethylene and hexafluoropropylene. P4MP, in particular, has demonstrated a striking temperature effect that parallels the one seen earlier in syndiotactic polystyrene. The formalism for resolving scattering patterns into lamellar and matrix components involves using both the temperature effect and the anisotropy in the scattering pattern from oriented materials. A variety of polymers are investigated to elucidate the role of molecular architecture. Studies of crystallization kinetics and the effect of crystallization temperature on long period provide background data needed to control the processing of these materials.

Improved tools for analyzing SAXS data, culminating in a set of recommendations for the proper treatment of noise and systematic errors, resulted from a detailed study of the statistical properties of the SAXS area detector. Data reduction algorithms should be designed to propagate properly both kinds of errors through the entire process and to present standard deviations arising from both sources of noise in the output data sets. These insights are being applied to standardization activities currently under way within the worldwide SAS community.

A lack of methods for describing the morphology of anisotropic scatterers has been a major difficulty for industrial users of SAS. This project has attempted to address this need by carrying out Monte Carlo simulations combined with SAXS experiments on track-etched membranes. The analysis of these results has shown how to construct basis functions to jointly describe the orientation texture and the distribution of particle size parameters in this model system. Work is currently underway to devise procedures for using these basis functions in fitting procedures designed to provide numerical descriptions of the morphology of the model system. Future work is expected to extend these methods to the description of morphology in semicrystalline polymers that are important for commercial applications.

External Collaborations
The SAXS facility was used during the year for projects with outside users that fall into three categories. Collaborative research that is expected to lead to technical publications are currently underway with Air Products and Chemicals Company (microstructure of high performance polyurethanes) and Exxon Corp (characterization of matrix effects in lamellar microstructures). Proprietary measurements in which the industrial client is interested in protecting sensitive data were performed by Zimmer Corporation. A continuing collaboration with the University of Maryland examines processing methods for producing oriented block copolymers as starting materials for nano-engineered polymer products.

Planned Outcomes
NIST researchers and external users from industry, government and academic laboratories will have available a state-of-the-art small angle x-ray facility operated by experts who can assist in collection and analysis of data.

Accomplishments

Outputs

Publications
J.D. Barnes, Small-Angle Scattering for the Industrial Plastics Laboratory - An Overview, ANTEC 98, Proceedings of the Society of Plastics Engineers, Annual Technical Conference, II, 2048-2051 (1998).

S. Musselmman, T. Santusosso, J. D. Barnes, and L. E. Sperling, Domain Structure and Interphase Dimensions in Poly(urethaneurea) Elastomers using DSC and SAXS, J. Polym Sci, Physics Edition, submitted.

Presentations
J.D. Barnes and T. J. Prosa Statistics in Area Detector Data Analysis, New opportunities for Better User Group Software workshop, Argonne Natl. Lab, Argonne, IL, November, 1997.

J.D. Barnes and T. J. Prosa, Statistics in Area Detector Data Analysis, Collective Aid for Nomadic Small-Angle Scatterers workshop, ILL/ESREF, Grenoble, France, Februar,y 1998.

J. D. Barnes, Small Angle Scattering in the NIST Polymers Division, University of Hamburg/EMBL, Risoe Natl Lab, ESRF, Hamburg, Germany, January, 1998.

J. D. Barnes, SAS Characterization of Polymers - An Overview, University of Maryland Materials and Nuclear Engineering Departmental Seminar, College Park, MD, March, 1998.

J. D. Barnes, Small-Angle Scattering for the Industrial Plastics Laboratory - An Overview, Society of Plastics Engineers ANTEC 1998, Atlanta, GA, April, 1998.

J. D. Barnes, Data handling for Small-Angle Scattering, American Crystallographic Assn workshop, Arlington, VA, July 18, 1998.

T. J. Prosa and J. D. Barnes, Lamellar vs.. Supramolecular Structure in Semicrystalline Polymers, American Crystallographic Assn, Arlington, VA, July 19, 1998.

J. D. Barnes, Small Angle Scattering in Polymer Processing and Characterization, American Chemical Society Division of Polymeric Materials Science and Engineering Workshop, Boston, MA, August, 1998.

J. D. Barnes, Lamellar vs. Supramolecular Structure in Semicrystalline Polymers, ACS PMSE Symposium on Scattering in Polymers, Boston, MA, August, 1998.

T. J. Prosa and J. D. Barnes, SAXS Characterization of Anisotropic Microstructures: Polycarbonate Track-Etched Films, American Crystallographic Assn, Arlington, VA, July 19, 1998.

Standardization and Organizational Activities
J. D. Barnes - Chair, Commission on Small-Angle Scattering of the International Union of Crystallography

J. D. Barnes - Member, International Advisory Committee for XIth World Congress on Small-Angle Scattering, Brookhaven Natl Lab, May 16-20 1999.

Nonlinear Viscoelasticity of Solid Polymers

G. B. McKenna and P. A. O'Connell1
1University of Leeds, U.K.

Objectives
The objectives are: i. develop measurement methods to characterize the nonlinear viscoelastic response of solid polymers and ii. evaluate the range of validity of material clock models for the prediction of the behavior of solid polymers.

Planned Outcomes

Task 1. Time-Temperature, Time-Aging Time and Time-Strain Superposition Below the Glass Transition

G.B. McKenna, P.A. O'Connell

Objective
The objective is to test the applicability of time-temperature, time-aging time and time-strain superposition principles to polymer glasses below the glass transition temperature.

Technical Description
Reduced time or material clock models of polymer behavior have been proposed as potentially powerful methods of introducing nonlinear behavior into the constitutive description of polymeric solids. Such models are a conceptual extension of the time-temperature and time-aging time superposition principles to the mechanical domain. However, there are few systematic studies that evaluate the validity of such concepts. Torsional stress relaxation measurements are used to characterize and compare time-temperature, time-aging time and time-strain superposition responses of a polycarbonate glass in the temperature range from 30 °C to 135 °C; that is, below the glass transition temperature.

Accomplishments

Outputs

Publications
J.-J. Pesce and G. B. McKenna, Prediction of the Sub-Yield Extension and Compression Responses of Glassy Polycarbonate from Torsional Measurements, J. Rheology 41, 929 (1997).

P.A. O'Connell and G.B. McKenna, Large Deformation Response of Polycarbonate: Time-temperature and Time-Aging Time Superposition, in Polycarbonate Science and Technology, ed. by D.G. LeGrand and J.T. Bendler, Marcel Dekker, New York, in press.

D.M. Colucci, P.A O'Connell and G.B. McKenna, Stress Relaxation Experiments in Polycarbonate: A Comparison of Volume Changes for Two Commercial Grades, Polymer Engineering and Science 37, 1469 (1997).

P.A. O'Connell and G.B. McKenna, Large Deformation Response of Polycarbonate: Time-Temperature, Time-Aging Time and Time-Strain Superposition, Polymer Engineering and Science 37, 1485 (1997).

P. A. O'Connell, C.R. Schultheisz, and G.B. McKenna, The Physics of Glassy Polycarbonate: Superposability and Volume Recovery, in The Physics of Glassy Polymers, ed. by A. Hill and M. Tant, ACS books, 1998, in press.

P.A. O'Connell and G.B. McKenna, Time-Temperature Superposition at Equilibrium in Polycarbonate below Tg, Proc. NATAS 25th Annual Conference, September, 1997, p. 420.

P.A. O'Connell and G.B. McKenna, Temperature Shift Factors for the Segmental Relaxation of Polycarbonate below the Glass Transition, Society of Plastics Engineers, ANTEC 98 II, 2152-2157 (1998).

Presentations
P.A. O'Connell and G.B. McKenna, Sub Tg Response of Polycarbonate: Deviations of the Equilibrium Response from WLF Expectations, 69th Annual Meeting of the Society of Rheology, Columbus, OH, October, 1997.

G.B. McKenna, Physical Aging in Engineering Plastics, "and" Time Dependent Properties of Polymers: Long Term Performance and A Framework for Accelerated Testing, GE Plastics, Mount Vernon, IN, November, 1997.

P.A. O'Connell and G.B. McKenna, Sub-Glass Temperature Dependence of the Segmental Shift Factor for Polycarbonate: Evidence for Arrhenius Behavior, American Physical Society, Los Angeles, CA, March, 1998.

G.B. McKenna, Torque and Normal Force Measurements to Characterize the Non-Linear Viscoelastic Response of Solid Polymers, 2nd International Conference on Mechanics of Time Dependent Materials, Pasadena, CA, March, 1998.

G.B. McKenna and P.A. O'Connell, Temperature Shift Factors For The Segmental Relaxation of Polycarbonate Below The Glass Transition, SPE Annual Technical Conference, Atlanta, GA, May, 1998.

Physical Aging and Structural Recovery in Polymers

G.B. McKenna, C.R. Schultheisz, P.A. O'Connell, M. L. Cerrada1, S.L. Simon2, M. Vangel3, A. Rukhin3, S.D. Leigh3, B. Lotz4, C. Straupe4
1Instituto de Ciencia Y Technologia de Polimieros, Madrid Spain
2University of Pittsburgh, Pittsburgh, Pennsylvania
3Statistical Engineering Division, NIST
4Institute Charles Sadron, Strasbourg, France

Objectives
The objectives are to develop new methods and incorporate known measurement methods to determine the interrelationships between the thermodynamics and kinetics of glass formation and to relate these to the underlying microstructure of the glass through appropriate physical models.

Planned Outcomes

Task 1. Dilatometric Investigation of the Structural Recovery of Polymer Glasses

G.B. McKenna, C.R. Schultheisz, M. Vangel, S.D. Leigh, A. Rukhin, C. Straupe and B. Lotz

Objectives
The objectives are: i. to analyze the Kovacs volume recovery data for poly(vinyl acetate) using both his published and unpublished data to establish whether or not the Struik criticisms of the data as insufficiently accurate to support the existence of the tau-effective paradox and expansion gap. ii. to determine the time-scales for mechanical and volume responses in the model epoxy being studied in the NIST torsional dilatometer at temperatures further below the glass transition than obtained previously and iii. to create an international round robin with the same polycarbonate to investigate the glassy and approach to glassy behavior using multiple measurement techniques for glassy dynamics.

Technical Description
i. Kovacs' volume recovery data are fundamental to our understanding of the dynamics of glass formation and polymeric material behavior for considerations of dimensional stability and long term performance. The original Kovacs (1964) dilatometric data were re-analyzed using modern correlation of errors methods to determine if the expansion gap in asymmetry of approach experiments is supported by the data. The existence of the expansion gap is fundamental to the development of models of glassy kinetics.

ii. For an amorphous polymer below its glass transition temperature, rapid temperature changes result in a material that is not in thermodynamic equilibrium, but that evolves (slowly) into equilibrium. This equilibration process can be followed through measurements of a number of properties of the material, such as the volume, enthalpy, birefringence or mechanical stiffness. Previous research in this laboratory and elsewhere suggested different time scales for equilibration of the different properties. If true, it suggests that different properties depend on different aspects of the structure of the polymer, and it also means that mathematical models of the material must be fairly complex (requiring a different "clock" for each property). Direct comparisons of these properties are difficult, because the measurements are typically made on separate samples, leading to questions of homogeneity and equality of thermal histories between samples. The NIST Torsional Dilatometer instrument allows simultaneous measurement of volume recovery and mechanical response to a torsional deformation on the same sample, making direct comparisons possible. The torsional deformation also induces small volume changes and forces along the axis of the cylinder, which are also recorded by the torsional dilatometer.

iii. The time-scale issue for different material response functions has been identified as an important problem in glass dynamics at an international meeting held in Vigo, Spain in the summer of 1997. It was decided at that time to create a research material from the polycarbonate available to NIST through the GM/GE Thermoplastic Engineering Design Project supported by the ATP. NIST agreed to share responsibility for the program with Dr. J.M. Hutchinson of Aberdeen University (UK). The material is to be machined into standard shapes and distributed to laboratories around the world.

Accomplishments

Outputs

Publications
G.B. McKenna, M.G. Vangel, A.L. Rukhin, S.D. Leigh, B. Lotz and C. Straupe, The tau-Effective Paradox Revisited: An Extended Analysis of Kovacs' Volume Recovery Data on Poly(vinyl Acetate), Polymer, in press.

C.R. Schultheisz and G.B. McKenna, Volume Recovery, Physical Aging and the Tau-Effective Paradox in Glassy Polycarbonate Following Temperature Jumps, Proc. NATAS 25th Annual Conference, September, 1997, p. 366.

P. A. O'Connell, C.R. Schultheisz, and G.B. McKenna, The Physics of Glassy Polycarbonate: Superposability and Volume Recovery, in The Physics of Glassy Polymers, ed. by A. Hill and M. Tant, ACS books, 1998, in press.

Presentations
G.B. McKenna, M.G. Vangel, A.L. Rukhin, S.D. Leigh, B. Lotz and C. Straupe, The Expansion Gap in Volume Recovery of PVAc Glass: Kovacs? Data Revisited, American Physical Society March Meeting, Los Angeles, CA, March, 1998.

C.R. Schultheisz and G.B. McKenna, Investigations of Nonlinear Material Behavior Using Simultaneous Measurements of Volume Recovery and Physical Aging, Symposium on Time-Dependent and Nonlinear Effects in Polymers and Composites, American Society for Testing and Materials, Atlanta, GA, May 4-5, 1998.

C.R. Schultheisz and G.B. McKenna, Investigations of Nonlinear Material Behavior Using Simultaneous Measurements of Volume Recovery and Physical Aging, 70th Annual Meeting of the Society of Rheology, Monterey, CA, October 4-8, 1998.

G.B. McKenna, New Perspectives on Glass Forming Systems: Isochoric Behavior,? Mini-Symposium on Spin Glass and Structural Glass Dynamics, University of California, Riverside, Riverside, CA, March, 1998.

D.M. Colucci and G.B. McKenna, Path Dependence of the Viscosity-Temperature Relationship in Polymer Melts: Fragility and Time-Pressure-Temperature Equivalence, 69th Annual Meeting of the Society of Rheology, Columbus, OH, October, 1997.

Task 2. The Viscoelastic Response of Industrial Materials

G.B. McKenna, M.L. Cerrada, W.H. Han1, J.M. O'Reilly2, J. Greener2, J. R. Gilmore2, O. Sindt3, S.L. Simon3, E. Liang4
1Korean Government Fellowship for Oversas Doctoral Studies
2Eastman Kodak, Rochester, New York
3University of Pittsburgh
4General Electric Corporation Research and Development

Objectives
The objectives are i. to develop methods of analysis of the aging response of industrial materials that do not follow classical time-aging time and time-temperature superposition, ii. to perform experiments to characterize the aging response of industrial polymers, and iii. to investigate the impact of state of cure and moisture on the viscoelastic response of thermosets.

Technical Approach
Creep and stress relaxation measurements are been used to study the physical aging response of industrial materials subjected to temperature-jumps and moisture jumps. Experimental techniques are developed to perform experiments on films as thin as 50 µm to assure that diffusion times are short relative to the aging times of interest. Experiments are also performed in torsion for studies of an epoxy during cure and in the fully cured state. The Tool-Narayanaswamy-Moynihan model of structural recovery is extended to consider humidity or moisture impact on aging. Classical time-aging time superposition is used to characterize thermal histories. A model extending time-temperature superposition principles to the case of curing epoxies are also developed.

Accomplishments

Outputs

Publications
M.L. Cerrada and G.B. McKenna, Viscoelastic and Physical Aging Behavior in Semi-Crystalline PEN, Proc. NATAS 25th Annual Conference, September, 1997, pp. 404-410.

W.H. Han and G.B. McKenna, Polymers and Small Molecules: Glass Transition and Aging Effects, Proc. NATAS 25th Annual Conference, September, 1997, pp. 382-389.

M. L. Cerrada, G.B. McKenna, J.M. O'Reilly, J. Greener and J.R. Gillmor, Physical Aging Behavior in Amorphous PEN as Measured by Creep, Society of Plastics Engineers, ANTEC 98 II, 2198 (1998).

M.L. Cerrada and G.B. McKenna (1998) Creep Behavior in Amorphous and Semi-crystalline PEN, in Time Dependent and Nonlinear Effects in Polymers and Composites, ed. by R.A. Schapery, American Society of Testing and Materials, Special Technical Publication, STP 1357 submitted.

O. Sindt, S.L. Simon, G.B. McKenna, and E. Liang, Cure, Shrinkage and Properties of an Epoxy Material, Society of Plastics Engineers, ANTEC 98 II, 1658-1662 (1998).

Presentations
W.H. Han and G.B. McKenna, Structural Recovery in Plasticized Epoxy: First Evidence of a Moisture Induced Memory Effect, 69th Annual Meeting of the Society of Rheology, Columbus, OH, October, 1997.

M.L. Cerrada and G.B. McKenna, Viscoelastic and Physical Aging Responses in Amorphous PEN Films, 69th Annual Meeting of the Society of Rheology, Columbus, OH, October, 1997.

M.L. Cerrada and G.B. McKenna, J.M. O'Reilly, J. Greener and J.R. Gillmor, Physical Aging Behavior in Amorphous PEN as Measured by Creep, Society of Plastics Engineers, ANTEC, Atlanta, GA, May, 1998.

M.L. Cerrada and G.B. McKenna, Creep Behavior in Amorphous and Semi-crystalline PEN, Special Symposium on "Time Dependent and Nonlinear Effects in Polymers and Composites," American Society for Testing and Materials, Atlanta, GA, May, 1998.

O. Sindt, S.L. Simon, G.B. McKenna, and E. Liang Cure, Shrinkage and Properties of an Epoxy Material, Society of Plastics Engineers, ANTEC, Atlanta, GA, May, 1998.

G.B. McKenna, Kinetics in Glass-Forming Liquids, Phase Transitions in Polymers: Special Symposium Honoring E.A. DiMarzio, NIST, Gaithersburg, MD, November, 1997.

G.B. McKenna, Kinetic and Viscoelastic Behaviors of Glass Forming Systems, Polytechnic University of New York, Department of Chemical Engineering, Brooklyn, NY, November, 1997.

G.B. McKenna, Kinetic and Viscoelastic Behaviors of Glass Forming Systems, University of Massachusetts Amherst, Department of Polymer Science and Engineering, Amherst, MA, December, 1997.

G.B. McKenna, Kinetic and Viscoelastic Behaviors of Polymers and Other Glass Forming Systems, American Chemical Society, Pittsburgh Polymer Group, Pittsburgh, PA, February, 1998.

G.B. McKenna, Time Dependent Properties of Polymers: Physical Aging, Viscoelasticity, and Their Implications for Long Term Use, Gemfire Corporation, Palo Alto, CA, March, 1998.

G.B. McKenna, Kinetic and Viscoelastic Behaviors of Glass Forming Systems, University of California at Berkeley, Department of Mechanical Engineering, Berkeley, CA, March, 1998.

G.B. McKenna, Glass Forming Materials: Fundamental Physics and Mechanical Properties, California Institute of Technology, Materials Science Department, Pasadena, CA, May, 1998.

G.B. McKenna, The Physics of Nonlinear Viscoelasticity and other Time Dependent Properties of Polymeric Glasses, Xerox Research Center, Missassagua, CN, July, 1998.

G.B. McKenna, Time Dependent Properties in Polymeric Glass Formers: Structural Recovery and Its Effect on Mechanical Performance, University of Guelph, Department of Physics, Guelph, CN, July, 1998.

Task 3. Effects of Structural Recovery and Thermal Lag on Modulated and Dynamic Thermal Measurements

G.B. McKenna and S.L. Simon

Objectives
The objectives are to model the response of polymers to oscillatory thermal signals and to investigate the impact of physical parameters, such as structural recovery, thermal lag, etc. on the interpretation of signals from instruments in which such measurements are made.

Technical Approach
The Tool-Narayanaswamy-Moynihan (TNM) model of structural recovery has been solved for oscillatory thermal histories to address problems in the thermal analysis of glass forming materials. One issue is the impact of structural recovery on the thermal signal obtained in modulated DSC experiments. This problem is important because increasing numbers of laboratories are purchasing modulated DSC calorimeters for thermal analysis and one needs to fully understand this new technique. Hence, the TNM model was solved for typical thermal histories that would be encountered in the thermal analysis laboratory using material parameters for polystyrene (PS) and poly(vinyl chloride) (PVC). By using a Lissajous loop analysis in which heat flow is plotted against the time derivative of temperature (HF vs dT/dt) it was shown that the response can be tremendously influenced by structural recovery and that a linear analysis will give erroneous results in these cases. Hence it is recommended that users of the modulated DSC avoid thermal histories in which there is a great deal of structural recovery (enthalpy overshoot). It was further shown in the analysis that thermal lag in the samples due to simple thermal conductivity can have a significant effect on the data analysis, even for relatively small samples (thickness»0.2 cm).

The boundary value problem for heat flow between a sample pan and the sample, the important parameter being the heat transfer coefficient, was solved. The impact of a non-infinite heat transfer coefficient on estimates of the thermal conductivity of large samples was then investigated using an approximate solution published in the literature.

Accomplishments

Outputs

Publications
S.L. Simon and G.B. McKenna, Interpretation of the Dynamic Heat Capacity Observed in Glass-Forming Liquids, J. Chem. Phys. 107, 8678 (1997).

S.L. Simon and G.B. McKenna, The Effects of Structural Recovery and Thermal Lag in MDSC, Thermochimica Acta 307, 1-10 (1997).

S.L. Simon and G.B. McKenna, The Effects of Structural Recovery and Thermal Lag in Modulated DSC Measurements, Proc. NATAS 25th Annual Conference, September, 1997, pp. 358-365.

G.B. McKenna and S.L. Simon, Interpretation of the Dynamic Heat Capacity Observed in Glass-Forming Liquids, Proc. NATAS 25th Annual Conference, September, 1997, pp. 677-684.

S.L. Simon and G.B. McKenna, Measurement of Thermal Conductivity using Temperature-Modulated Differential Scanning Calorimetry: Solution to the Heat Flow Problem, Society of Plastics Engineers, ANTEC 98 II, 2042 (1998).

S.L. Simon and G.B. McKenna, Measurement of Thermal Conductivity using Temperature-Modulated Differential Scanning Calorimetry: Solution to the Heat Flow Problem, J. Reinforced Plastics and Composites, submitted.

G.B. McKenna and S.L. Simon, Time Dependent Volume and Enthalpy Responses in Polymers, in Time Dependent and Nonlinear Effects in Polymers and Composites, ed. by R.A. Schapery, American Society of Testing and Materials, Special Technical Publication, STP 1357, submitted.

G.B. McKenna and S.L. Simon, The Glass Transition: Its Measurement and Underlying Physics,? in Handbook of Thermal Analysis and Calorimetry, Vol. 3, ed. by S.Z.D. Cheng, Elsevier, submitted.

Presentations
G.B. McKenna and S.L. Simon, Time Dependent Volume and Enthalpy Responses in Polymers, ASTM Symposium on "Time Dependent and Nonlinear Effects in Polymers and Composites," Atlanta, GA, May, 1998.

G.B. McKenna, Everything (Or Almost) You Always Wanted to Know about the Glass Transition, but Were Afraid to Ask, Carnegie-Mellon University/University of Pittsburgh Polymer Mini-Symposium, Pittsburgh, PA, March, 1998.

Failure in Polymers and Adhesives

M.Y.M. Chiang, H. Chai1 and M. Fernandez-Garcia
1Tel Aviv University, Israel

Objectives
Develop numerical models of adhesive behavior and validate these with experimental observation. Investigate the effects of aging and environment on the failure and pre-failure behavior of polymers and adhesives.

Planned Outcomes

Task 1. The Effect of Strain Rate on the Mechanical Properties of Adhesive Bonds

M.Y.M. Chiang, H. Chai

Objectives
The objectives are to study the effect of strain rates on yielding and failure processes in a commercial adhesive and to correlate the results of this study to those of previous work from this laboratory in which strain rate effects on the crack propagation and interfacial fracture were analyzed within a fracture mechanics framework.

Technical Description
Based on past experience in this laboratory, the "napkin ring" shear test was chosen for the purpose of this task. The specimen for this test is composed of two tubular adherends butted coaxially and joined with the adhesive. Loading is applied with a remote torque. By making the tube wall sufficiently thin, radial variations are minimized. This leads to a state of virtually simple shear within the bond layer. The experimental procedure includes the preparation of napkin ring specimens with controlled bond thicknesses, testing, and then interpretation of the results. Once the adherents are bonded with the adhesive, the specimens are milled in the area of bond. The milled surfaces are then polished, and bond thicknesses measured with an optical microscope. Specimens are tested under torsion at room temperature in dry condition. The adherends were 5086 aluminum alloy while the adhesive was a toughened epoxy (BP-907). The bondline thickness varied from 25 micrometers up to 120 micrometers, with most of the bonds being fairly close to 60 micrometers. The straining rate (loading rate) was varied from 0.001/sec. to 0.25/sec. The specimens were tested in a MTS servo hydraulic testing machine. The shear stress and the shear strain were recorded during the tests.

Accomplishments

Outputs

Publications
Chiang, M.Y.M. and Chai, H., Nonlinear Computational Analysis of Experimentally Measured Crack Growth Along a Polymer-Metal Interface, the Proceedings of Sixth Pan American Congress of Applied Mechanics ( PACAM VI), Rio de Janeiro, Brazil, January, 1999.

Chiang, M.Y.M., Kuo, A. and Chen,W., Stress Intensity Solutions for Plastic IC Package Delamination, ASME Journal of Electronic Packaging, submitted.

Presentations
M.Y.M. Chiang and H. Chai, Finite Element Analysis and Experimental Monitoring of Strain Localization and Failure Processing of Thin Adhesive Bonds, International Conference on Polymer Characterization, Denton, TX, January, 1998.

M.Y.M. Chiang and H. Chai, Stable Interfacial Crack Extension in Polymeric Adhesive Bonds Under Shear, AIChE 1997 Annual Meeting, Los Angeles, CA, November, 1997.

Task 2. Hygrothermal Aging Studies of a Commercial Structural Adhesive

M.Y.M. Chiang, M. Fernandez-Garcia

Objectives
The objectives are to characterize the hygrothermal aging of a commercial epoxy-based adhesive in adhesive joints with different bond thicknesses and to identify the failure mechanisms induced by the hygrothermal aging of the adhesive.

Technical Description
Increased use of adhesive bonding in structural components has renewed interest in the analysis of adhesive joints, taking into account the diffusion of moisture in the adhesive layer. Diffusion of moisture or solvent into the adhesive can significantly change the stress field and hence the reliability of the bond joints. Therefore, this research involves the disciplines of polymer science and applied mechanics, where the former addresses effect on the micro-level and latter is related to macro-response. A further goal of this project is to examine the effect of moisture on the failure behavior of highly constrained thin adhesive layers.

The adhesive used in this study is an epoxy-based structural adhesive supplied by 3M Corporation (3M 5024). Free-standing films of adhesive, 300 µm thick, have been produced by curing the epoxy between Teflon sticks in a pressure vessel at 130 °C and 1.38 MPa (200 psi) for 13 h. DSC experiments have demonstrated that the curing time, being much longer than recommended by the manufacturer, does not cause any alteration such as degradation or aging. After curing, the film is cut to dimensions of ca. 40 mm x 6 mm x 0.3 mm. Specimens are hygrothermally exposed in distilled water baths at constant temperatures of 30 °C, 35 °C, 40 °C, 45 °C, 50 °C and 70 °C. The specimens are taken from the baths at different times, water on the surface of specimens is removed by using a dry, clean paper towel, specimens are weighed and the mass uptake is determined.

Accomplishments

Outputs

Publications
M. Fernandez-Garcia and M.Y.M. Chiang, Hygrothermal Aging Studies of A Commercial Structural Adhesive, Proceedings of the Adhesion Society 21st Annual Meeting, February, 1998.

Presentations
M.Y.M. Chiang and M. Fernandez-Garcia, Water Absorption and Desorption in a Structural Adhesive, The Adhesion Society's 21st Annual Meeting, Savannah, GA, February, 1998.

Task 3. Measurement of Craze Initiation and Growth in Polymers

G.B. McKenna, M. Delin1
1Chalmers University of Technology, Goteborg, Sweden

Objectives
The objectives are i. to develop instrumentation and methods to investigate the craze initiation and growth responses during physical aging and ii. to determine the impact of physical aging on crazing in polymeric glasses.

Technical Approach
This project is based on the premise that crazing is a process that depends very strongly on the viscoelastic response of the glassy polymer under study. It is already known that temperature can have large effects on craze initiation and growth. Here the viscoelastic response will be altered by changing both temperature and aging time. Altering the aging time permits isothermal changes in the "glassy structure". Craze initiation and growth can be studied using special fixtures to provide equibiaxial and uniaxial loading in creep conditions and uniaxial loading in stress relaxation conditions.

Accomplishments

Outputs

Publications
G.M. Gusler and G.B. McKenna, The Craze Initiation Response of A Polystyrene and a Styrene-Acrylonitrile Copolymer During Physical Aging, Polymer Engineering and Science 37, 1442 (1997).

M. Delin and G.B. McKenna, Impact of Physical Aging on Craze Growth in a Styrene-Acrylonitrile Co-Polymer, Proc. NATAS 25th Annual Conference, September, 1997, p. 436.

M. Delin and G.B. McKenna, Craze Growth in Stress Relaxation Conditions: Effects of Physical Aging, SPE ANTEC, 1668 (1998).

Presentations

M. Delin and G.B. McKenna, Craze Growth in Stress Relaxation Conditions: Effects of Physical Aging, Society of Plastics Engineers ANTEC, Atlanta, GA, April, 1998.

M. Delin and G.B. McKenna, Impact of Physical Aging on Craze Growth under Stress Relaxation Conditions, 69th Annual Meeting of the Society of Rheology, Columbus, OH, October, 1997.

M. Delin and G.B. McKenna, The Craze Growth Response in Stress Relaxation Conditions for a Styrene-Acrylonitrile Copolymer During Physical Aging, ASTM Symposium on "Time Dependent and Nonlinear Effects in Polymers and Composites," Atlanta, GA, May, 1998.

Rheological Characterization of Polymer Dynamics

G.B. McKenna, C.R. Schultheisz, V. Rouiller1, and V. Soulivong2
1NIST Guest Researchers from Houdemont, France
2Universite Louis Pasteur, France

Objectives
The objectives are to develop rheological descriptions for polymeric materials that provide standard reference materials, to produce critical data and to provide defining tests of existing physical and phenomenological models for polymer dynamics.

Task 1. Develop a Nonlinear Fluid Standard

G.B. McKenna and C.R. Schultheisz

Objective
The objective is to develop and thoroughly characterize a non-Newtonian fluid that can be used as a benchmark to measure the performance of rheometers in situations involving complex fluids.

Technical Description
Polymeric fluids, such as polymer melts and solutions, often do not follow the simple Newtonian ideal in their flow behavior. Such fluids are found in numerous applications in everyday life (injection molding, paints and coatings, food products, etc.), and the ability to measure accurately and characterize their behavior is very important to optimizing their processing conditions. Since there are a number of commonly used methods to measure the flow behavior of polymers, the new Standard Reference Material (SRM 2490) will provide a means for comparing the performance of different instruments, as well as a tool for research into better methods of measuring the rheological properties of polymeric fluids. The new fluid will be certified for the shear-rate dependence of viscosity and first normal force difference over a temperature range of approximately 50 °C. The linear viscoelastic responses will also be certified along with the temperature dependence of the shift factors and the zero-shear-rate viscosity.

The new fluid supersedes the previous Standard Reference Material 1490 Nonlinear Fluid Standard, which was composed of a high-molecular- mass polyisobutylene dissolved in normal hexadecane. This fluid was found to have two problems: first, it showed evidence of a loss of homogeneity on storage, and second, the working range of the fluid was limited by the crystallization of the hexadecane, which has a melting point of 18 °C (64 °F). The new fluid will consist of a high-molecular- mass polyisobutylene dissolved in 2,6,10,14-tetramethylpentadecane (pristane). The pristane is a branched alkane of a slightly higher molecular mass than the normal hexadecane; the branching prevents crystallization or vitrification down to -60 °C, while the higher molecular mass reduces the rate of evaporation of the pristane as compared to the normal hexadecane.

This project will also include a round robin test of the candidate Standard Reference Material involving instrument manufacturers and users in industry and at universities. The round robin will ensure that the chosen material properties are acceptable to the community, and will provide information regarding the laboratory-to-laboratory variability in the measurements. The Statistical Engineering Division at NIST will be involved in evaluating the results of the round robin.

External Collaborations

Instrument Manufacturers
ATS RheoSystems Paar Physica
Bohlin Instruments Rheometric Scientific
Brookfield Engineering Laboratories TA Instruments
Capillary Rheometer TherMold Partners
Goettfert Vilastic Scientific
Haake

Industrial Users
DuPont National Starch and Chemical
Fluid Dynamics Procter and Gamble

Universities
David Boger University of Melbourne
Ralph Colby Pennsylvania State University
Francis Gadala-Maria University of South Carolina
William Graessley Princeton University
Chris Macosko University of Minnesota
Jaye Magda University of Utah
Gareth McKinley Harvard University
Skip Rochefort Oregon State University

Accomplishments

Outputs

Publications
C.R. Schultheisz and G.B. McKenna, (1998) A Nonlinear Fluid Standard Reference Material: Progress Report, Society of Plastics Engineers, ANTEC 98 II, 2162-2166, (1998).

Presentations
C.R. Schultheisz and G.B. McKenna, Nonlinear Fluid Standard Reference Material: Progress Report, 69th Annual Meeting of the Society of Rheology, Columbus, OH, October, 1997.

C.R. Schultheisz and G.B. McKenna, A Nonlinear Fluid Standard Reference Material: Progress Report, SPE ANTEC, Atlanta, GA, April, 1998.

C.R. Schultheisz and G.B. McKenna, A Nonlinear Fluid Standard Reference Material: Progress Report, 70th Annual Meeting of the Society of Rheology, Monterey, CA, October, 1998.

C.R. Schultheisz and G.B. McKenna, Thermal Expansion of the Force Rebalance Transducer in a Rheometric Scientific ARES Rotary Rheometer, 70th Annual Meeting of the Society of Rheology, Monterey, CA, October, 1998.

Task 2. Viscoelastic Constitutive Model for the Creep Behavior of Polyurethane Foams

G.B. McKenna and V. Rouiller

Objectives
The objectives are to apply the hybrid-VL-BKZ theory to the viscoelastic response of polyurethane foams, and to measure and model the behavior of the polyurethane materials as a function of temperature and moisture content.

Technical Approach
In the past, a hybrid VL-BKZ model has been successfully used in our laboratory to describe the nonlinear viscoelastic response of polymeric melts. The same approach is applied to investigate and model the nonlinear response of polyurethane elastomers.

Accomplishments

Outputs

Publications
V. Rouiller and G.B. McKenna, A Viscoelastic Constitutive Model for the Creep Response of Polyurethane Rubber. (Progress Report for the Period September, 1996 to December, 1997), NISTIR 6177, August, 1998.

V. Rouiller and G.B. McKenna, A Hybrid Nonlinear Constitutive Model: Comparisons with Multiple Step Data for a Polyurethane Rubber, Society of Plastics Engineers, ANTEC 98 II, 2138-2143, (1998).

J.M. Niemiec, V. Rouiller, G.B. McKenna, J. Sweeney, and I.M. Ward, Prediction of Uniaxial Extension, Pure Shear, and Equibiaxial Responses in Constant Deformation Rate Experiments from Single Step Stress Relaxation Experiments in Uniaxial Extension, J. Rheology, submitted.

Presentations
V. Rouiller and G.B. McKenna, A Hybrid Nonlinear Constitutive Model: Comparisons with Multiple Step Data for a Polyurethane Rubber, Society of Plastics Engineers, ANTEC, Atlanta, GA, May, 1998.

V. Rouiller and G.B. McKenna, Viscoelastic Response of Polyurethane Elastomers, 69th Annual Meeting of the Society of Rheology, Columbus, OH, October, 1997.

G.B. McKenna, A Hybrid Valanis-Landel/BKZ Constitutive Model for Rubber and Polymer Melts, Carnegie Mellon University, Department of Chemical Engineering, Pittsburgh, PA, February, 1998.

Task 3. Melt and Solution Nonlinear Rheology

G.B. McKenna, C.R. Schultheisz, V. Soulivong

Objective
The objective is to characterize the dependences of viscosity and first normal stress difference for model polyisobutylene and polystyrene systems as functions of concentration and temperature.

Technical Approach
Molecular rheology has been well investigated over the years in the domain of the linear viscoelastic response. In particular, the reptation theory has proven highly successful in dealing with many aspects of polymer melt dynamics. On the other hand, the nonlinear response of materials and, especially, the concentration dependence of the polymer solute is less well investigated. Here soluitions of polyisobutylene dissolved in 2,6,10,14-tetramethylpentadecane (the material to be used as the nonlinear fluid standard) will be made and the effects of concentration on the material functions will be examined. Second, solutions of monodisperse polystyrene in ortho-terphenyl will be used to investigate the impact of concentration and molecular mass on the time-dependent strain potential function (BKZ theory) and the damping function (Doi-Edwards theory).

Accomplishments

General Outputs in Rheology

Publications
F. Horkay, W.H. Han, G. B. McKenna, A Comparison of Some Rubber Network Models with Stress-Strain Data on Dry and Swollen Polymer Rubbers, J. Mathematics and Mechanics of Materials, in press.

R. Zorn, F.I. Mopsik, G.B. McKenna, L. Willner, D. Richter, Dynamics of Polybutadienes with Different Microstructures: 2. Dielectric Response and Comparisons with Rheological Behavior, J. Chem. Phys. 107, 3645-3655 (1997).

G.B. McKenna, F.I. Mopsik, R. Zorn, L. Willner, and D. Richter, Mechanical and Dielectric Measurements in Polymers: Differences in Time-temperature Superposition Behavior, SPE ANTEC II, 1027 (1997).

Calorimetric Measurement of the Glass Transition in Nano-scale Confined Geometries

McKenna, G.B. and Park, J.Y.1
1Korea Advanced Institute of Science and Technology

Objectives
The objective is to make the first calorimetric measurements of the effect of size and confinement on the glass transition of polymer chains imbibed into nano-meter scale porous glasses.

Technical Approach
The glass transition in confined geometries in films and porous materials is currently of great interest both scientifically and industrially. The approach adapted follows that developed previously in this laboratory; fluids were imbibed into control pore glasses to investigate the effect of size and confinement on phase transitions. The prior work was performed with organic, small molecules. The large size of polymer chains and their high viscosity makes it difficult to get the chains into the (10-50) nm size pores of interest. Consequently, the experiments are performed in solution where known concentrations of polystyrene in ortho-terphenyl are imbibed into the porous glasses. The glass transition is measured using conventional differential scanning calorimetric approaches.

Planned Outcomes

Accomplishments

Outputs

Presentations
G.B. McKenna, Kinetics in the Vicinity of the Glass Transition: Some Old Results and Some New Perspectives, Canadian Association of Physicists, Annual Meeting, Waterloo, CN, July, 1998.

Theory and Modeling of the Ten Polymer Phase Transitions

E. A. Di Marzio

Objectives
The objectives are i. to discover, classify and understand all the polymer phase transitions, ii. to determine how these couple to one another, iii. to use polymer phase transitions as models for self-assembly, and iv. to investigate the coupled phase transitions as technology opportunities.

Technical Description
A classification scheme is developed for coupled pairs, triplets, etc. of polymer phase transitions. An attempt is being made to collect, catalogue, and classify the various examples of coupled polymeric phase transitions in order to determine what technology opportunities exist in the area of self-assembly.

Planned Outcomes

Accomplishments

Outputs

Publications
E. A. Di Marzio and A. J-M Yang, Configurational Entropy Approach to the Kinetics of Glasses, J. Research, NIST 102, 135 (1997).

E. A. Di Marzio, The Use of Configurational Entropy to Derive the Kinetic Properties of Polymer Glasses, ACS Books, Symposium on Polymer Glasses, San Francisco, CA, April, 1997, in press.

E. A. Di Marzio and A. Mandell, Phase Transition Behavior of a Linear Macromolecule Threading a Membrane, J. Chemical Physics, in press.